Evaporator Upgrade!

It became pretty clear that our first-attempt backyard evaporator was just not getting the job done. Too long to boil too little.....  Zenka paid a visit to a local sugarin buddy and after a walk through Sasha's Sugar Shack, it was back to Fox Hollow for sap set-up Take Two.  A man with a pan and plan!

Here's our revised set up, once again using stainless steel sinks:

Look at all that steam!!!

Here's a better picture of the sap boiling...unlike pots, sap likes (needs) to be watched.  It's more fun as a family event...even Oliver enjoys being part of the sugarin' scene.  He likes to crunch on sap-ice.

More surface area, more sap boiled and at the end of Big Boil #3, more syrup!!  We haven't finished into jars yet, but looks to be well over a gallon.  If the temps hold the current pattern of cold nights and warmer days, we'll have a 4th weekend to refine our sap refinery..

Step Into the Light

Sorry it took so long to post an update of Big Boil Weekend #2...it kept snowing! Yes, I said it, that evil dirty four-letter word....S-N-O-W.  It's still on the ground, dammit!  Yuck.

We boiled two batches last weekend and combined them for the final finish. We have learned that boil time, outside temperature and the nature of the sap all have an impact on the final product.  Our Big Boil Weekend #1's Batch was subject to a very long boil time and was done during pretty cold weather.  The result is what we've dubbed our Black Gold - dark, smoky, thick and so so maple-y.  Mmmmm...like sugary motor oil.  So good.  Last weekend's batch however, came out that dark amber color that is more standardly recognized as "quality maple syrup".  We got about the same yield, with much less boil time. But ya know what? It pales (pun intended) in comparison to the flavor put out by our Black Gold.  Here's the two side by side:

We'll see what we get this weekend during Big Boil #3.  The sap is still flowing so we might get a 4th chance this season to experiment. 

The Finished Product!

Sugarin is a real process, a real labor of love. We ended up with 96 ounces....that's not quite ONE GALLON!  Our syrup is super-dark, definitely would be considered a Grade B or lower if there is one, I think our evaporator set-up allows the sugar to carmelize too much.  We'll be working on that for this weekends boil.

So, Even if syrup is selling for $60 a gallon, and even if we don't count all of the time that we spent setting up, lugging buckets, designing and building the evaporator....and only count the two long, full days of sap boiling....we made 2.25 dollars and hour!  We're gonna really have to step step step it up if this is going to be a income-producing product.  Here's Fox Hollow Farm's first syrup of 2011:

Boilin', Boilin', Boilin'...and More Boilin'....

We had so much sap, about 70+ gallons, that we couldn't wait until Sunday to get our boil on as planned. So on Saturday we fired up our ghetto'vaporater and started sugarin. We boiled into the early evening on Saturday, closed up shop, and started up again Sunday morning. We boiled and boiled and boiled..Zenka didn't get back home until 10 at night with our big pot of syrup -- I'll be finishing it down on the woodstove inside today. I expect at least a gallon, probably more!

Here's how Zenka's Hi-Tec Low-Tec Sugarin System works:

The sap from the blue storage drum is flow-controlled into the "warming pan" where the sap is pre-heated.

Then the warmed sap overflows into the boiling pan (stainless steel sink sunk into the Riteway woodstove).

Here's what sugarin in full action looks like (exciting, huh):

If you had smellivision, you'd be able to smell a slight maple scent..this is the first day of boiling, notice the sap is still quite clear. By day two it became much darker, more of a...hmmmm...maple color!

The Sap's A Runnin'!!

Two days after our trial tap Zenka installed this year's taps - 20 in all, I believe. Last year we had 10, which equated to three days of boiling and maybe a gallon of sap. This year the buckets seem to be filling up much faster than last year...this week alone we've collected enough sap to use our 55 gallon storage drum. We mounted the drum up above our evaporator and have connected a stainless steel sink bay to serve as the funnel. Climb up, pour sap in sink, rinse, lather, repeat...

Our best producers in terms of volume seem to be the maples back by the spring. This bucket was emptied last night and overnight has since filled back up again. You need about 40 gallons of sap to make a gallon of syrup, but the lower the sugar content (or higher water content, whichever way you choose to look at it) the more sap you need. Since we don't have any fancy hydrometers yet, we don't know if these super-sappers are sucking up excess water being so close to the spring. Making syrup is a lot of "live and learn.."

Let it Flow...Is It Sap-Tappin Time in the Catskills?

Tapping maple trees is more of an art than a science. There's no empirical way to know when the time to tap is....there's a combination of factors to look out for, but mostly it seems that practice and instinct are key. I can't remember when we tapped last year, but it was sunny and warm, and the sap came a runnin out. This year, the past few days have been the right combo of warm during the day and chilly at night to make us antsy that it was time to tap the trees. We ordered up some Tree Saver Taps from Leader Evaporator in Vermont, along with a 500-foot roll of tubing -- this year we're making the move from old fashioned bucket luggin to the ultra-efficient gravity driven sap super highway! But its going to be a transitional move, because our evaporating (sap to syrup) system isn't getting a parallel upgrade....

So, today we installed a trial tap. We'll see how this tap does today and tomorrow, and if it seems the sap's runnin, we'll get the rest of our operation in gear. We have 50 Tree Saver Taps, more than we can handle. Keep in mind that one tap can result in about 1 quart of syrup -- however you need close to 10 gallons of sap to boil down into that 1 quart. One drip at a time....

Here's Zenka drilling the test hole:

The first hole!

This is the Tree Saver Tap - the better tap for your trees!

Here's the first sweet drip of sap:

Now we connect our new tubing, this way we don't have to figure out how to secure a 5-gallon bucket to a tap on a tree...we definitely had a few spilled buckets last year!








And here's the final set up, with the bucket. We will be able to connect several taps from a single tree to a single bucket. Simple.